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UnionwellClub Car Micro Switch Manufacturer – OEM Replacement Solutions
Understanding Club Car Micro Switches
What is a Club Car Micro Switch?
How It Works in Golf Cart Electrical Systems
- •When the operator presses the accelerator pedal or shifts the direction selector, the micro switch actuator is physically engaged, closing or opening the electrical circuit.
- •The switch state change sends a voltage signal to the motor controller (Curtis or Club Car OEM controller), indicating the desired speed or direction.
- •The controller adjusts power output to the drive motor based on the switch signal, controlling acceleration, deceleration, or reverse movement.
Three Main Applications in Club Car Systems
- •Mounted on the accelerator pedal assembly, the micro switch detects pedal travel position and sends proportional signals to the controller for smooth speed control.
- •Installed in the direction selector mechanism, the micro switch confirms the selected gear position before enabling motor output, preventing unintended movement.
- •Used in the safety interlock circuit to ensure the vehicle is in neutral before starting, and activates the reverse buzzer when backward movement is selected.
Choose the right club car micro switch
Recommended model: Unionwell G5T16 – Club Car Golf Cart Micro Switch
| OEM Replacement Cross Reference | ||
|---|---|---|
| Terminal Type | Replacement OEM Part Numbers | Recommended Model |
| 2-Terminal (SPST) | 1014808 / 8991 / 1014806 | G5T26-2P |
| 3-Terminal (SPDT) | 1014807 / 4240 / 1014805 | G5T26-3P |
| G5T26 Series Technical Specifications | |
|---|---|
| Parameter | Specification |
| Model | G5T26 Series |
| Operating Force | 200gf / 300gf / 400gf (Optional) |
| Operating Temperature | -25°C ~ +125°C |
| Terminal Type | Quick Connect / PCB / Solder / Screw / RAST-5 / RAST-2.5 |
| Actuator Type | No Lever / Hinge / Simulated Roller / Roller / Special Lever |
| Circuit Configuration | SPDT / SPST-NO / SPST-NC |
| Mechanical Life | ≥ 10,000,000 cycles |
| Electrical Life | ≥ 50,000 cycles |
| Insulation Resistance | ≥ 100MΩ @ 500VDC |
| Contact Resistance | ≤ 100mΩ |
| Certification | ENEC / UL / cUL / CQC |
| OEM / ODM | Available – Custom lever, terminal, and force options |
Accelerator pedal position detection system
The microswitch is mounted in the throttle pedal assembly of Club Cars and golf carts. When the pedal is depressed, the switch actuates, sending a position signal to the motor controller, thus enabling smooth proportional speed control. Our G5T26 series features a hinged lever (operating force 200-400gf) and directly replaces OEM part numbers 1014807 (3 terminals) and 1014808 (2 terminals) for DS and Precedent club car micro switches.
Forward/Reverse Direction Selector
The microswitch in the direction selection mechanism confirms the gear (forward, neutral, reverse) before the controller activates the motor output. This prevents accidental engagement and ensures safe operation. Compatible with Club Car Tempo (2018 and later models) and all DS/Precedent models equipped with gasoline and electric drive systems.
Features and advantages of micro switches for golf carts
| Feature | Description |
|---|---|
| Ultra-Long Mechanical Life | ≥ 10,000,000 cycles — More than 2× the industry average, significantly reducing maintenance frequency and replacement costs. |
| Wide Operating Temperature Range | -25°C to +125°C — Designed for reliable operation in all-weather outdoor golf cart environments. |
| Global Certification Coverage | UL/cUL (North America) + ENEC (Europe) + CQC (China) — Meets market access requirements for global applications. |
| High Insulation Reliability | ≥ 100MΩ @ 500VDC — Ensures safe and stable electrical performance in humid and demanding environments. |
| Low Contact Resistance | ≤ 100mΩ — Provides accurate signal transmission and prevents controller misjudgment caused by unstable contact. |
| Flexible Customization Capability | 6 terminal types × 5 lever designs × 3 operating forces — Over 180 configuration options to meet different application requirements. |
| OEM/ODM Support | Full-process customization from prototype development to mass production, including dedicated lever design for Club Car applications. |
why choose Unionwell
-
1
Quality Certification
We have formed a complete quality management system and have passed ISO9001, IATF16949, ISO14001 certifications, with high-quality and reliable performance! -
2
Efficient Production Capacity
Unionwell has introduced advanced automated production technology in the industry, with an annual production capacity of more than 250 million switches, including more than 4 million waterproof automotive switches. -
3
Customized Service
Unionwell has many R&D engineers with 20 years of work experience, and has many years of experience in OEM and customized micro switches, which can meet your various project needs.
Customized golf cart Micro Switch
- Lever Type Customization: Standard Lever / Hinge Lever / Simulated Roller / Roller / Special Design (Supports Club Car Pedal Adaptation Design)
- Terminal Type Selection: Quick Connect (Most Common) / PCB / Solder / Screw / Rast-5 / Rast-2.5
- Operating Force Range:200gf (Light Touch) / 300gf (Standard) / 400gf (Heavy Touch) — Select according to pedal travel requirements
- Circuit Configuration:SPDT (3-terminal, replaces 1014807) / SPST-NO / SPST-NC (2-terminal, replaces 1014808)
Unionwell offers comprehensive ODM design support for Club Car microswitch applications. Our engineering team can develop custom lever configurations, adjust operating force specifications, and match terminal layouts to your specific requirements. Please contact us and provide your technical drawings or samples so we can provide you with a quote for a customized solution.
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FAQ About Club Car Micro Switch
What OEM part numbers does this Club Car micro switch replace?
Our G5T26 series micro switches are direct replacements for the following Club Car OEM part numbers:
•1014807 (3-terminal, SPDT) — Accelerator pedal position switch
•1014808 (2-terminal, SPST) — Direction selector switch
•1014805 / 4240 / 8991 — Alternative compatible part numbers
How do I know if my Club Car micro switch needs replacement?
Common symptoms of a failing Club Car micro switch include: inconsistent acceleration response, failure to engage forward or reverse gear, reverse buzzer not activating, or the vehicle failing to start in neutral position. If you experience any of these issues, test the micro switch with a multimeter for continuity. If the switch shows intermittent or no continuity when actuated, replacement is recommended.
What's the difference between 2-terminal and 3-terminal Club Car micro switches?
The 2-terminal (SPST) micro switch has a simple on/off function and is typically used for direction selector applications (OEM# 1014808). The 3-terminal (SPDT) switch has a common terminal plus normally-open and normally-closed contacts, allowing more complex circuit configurations for accelerator pedal position sensing (OEM# 1014807). The terminal count must match your original equipment for proper fit and function.
Can you provide custom lever configurations for Club Car applications?
Yes. Unionwell offers full OEM/ODM customization for Club Car micro switch lever configurations. We can develop special lever shapes, adjust operating force (200gf/300gf/400gf), and modify terminal layouts to match your specific requirements. Send us your technical drawing or sample for evaluation and quotation.
What certifications do your golf cart micro switches hold?
All Unionwell Club Car micro switches carry UL/cUL certification for the North American market, ENEC certification for European markets, and CQC certification for the Chinese market. Our products comply with international safety standards and can be integrated into golf cart electrical systems without additional certification requirements.
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